TABLE OF CONTENTS

Under Master Files, there is very important feature for the production module which is the Bill of Materials. You can find it via this path:

Production -> Files -> Master Files


Bill Of Materials

A bill of materials contains the information of a comprehensive inventory such as the raw materials, assemblies, parts, and components, as well as the quantities of each, needed to manufacture a product. User can create and maintain different revision of bill of materials in the system. The system provides function for the user to copy the bill of materials to create job order. 

User can create multi-level BOM with validation by the system on the relationship of BOM items and materials. When user create job order from a multi-level BOM, system will auto create the multi-level job orders for the child BOM as the BOM status is active.

The fields in the Bill of Materials form are:

FIELDDESCRIPTION

Item

Identifies the final product of the BOM

Description

Item description. This field is filled by the system

Product Code

Product code of the BOM item. This field is filled by the system

BOM Revision

Identify the revision number of the BOM

BOM Status

Active: BOM can copy to job order

Inactive: BOM is not allowed to copy to job order

Oper.

Sequence number of the process

Work Center

The work center to operate this operation

(Must exist in Work Centers master)

Description

The description of the work center.

This field is filled by the system

Machine Hours per Piece

The average time to produce each job item by machine

Labour Hours per Piece

The average time to produce each job item by labour

Notes

Remarks for that operation process

Seq.

Sequence number of job material

Item

Job material item required in the operation

(Must exist in Items master)

Description

Item description. This field is filled by the system

UOM

Job material item’s unit of measurement

(Must exist in UOMs master

and UOM Conversions master if is not item’s base uom)

Qty Per

Average quantity required for single unit of job item

Scrap Factor

The expected loss factor


Add New Bill Of Materials

Case: Adding a new Bill of Material record.

1. In the Bill of Material List form, click Add button.

2. Fill in all required fields. BOM Revision number will auto generate by the system and is not allowed to have duplicate BOM Revision number for same item.

3. Click on the Add Job Route button to add new job route for the BOM.

4. Click on the Add Material button to add job material under the job route.

5. Click on the Delete Route button if you wish to remove the route.

6. Click on the Delete button for the job material to delete.

7. Click Save button to complete.


Edit Bill Of Materials

Case: Editing existing Bill of Materials.

1. In the Bill of Material List form, click the Edit button of the BOM to modify.

2. In the Edit Item BOM form, update the fields you wish to change.

3. Click Save button to complete the editing.


Delete Bill Of Materials

Case: Deleting Job Material.

1. In the Bill of Material List form, tick the checkbox for the BOM you wish to delete.

2. Click on Delete button.

3. Click Yes button in confirm message to delete the bill of material. Otherwise, click Cancel button.


Add Attachment To BOM

Case: Add attachment to Bill of Material.

1. In the Bill of Material List form, click the Edit button of the BOM which needed to add attachment.

2. Click on the Choose File button to select the file need to add. Click Add button if want to add more file.

3. Click Save button to complete.


Delete Attachment From BOM

Case: Delete attachment from Bill of Material.

1. In the Bill of Material List form, click the Edit button of the BOM to delete attachment.

2. Click on the Choose File button then click Cancel button to remove the attachment.

3. Click Save button to complete.


Copy BOM To Create New BOM

Case: Copy existing Bill of Material to create a new Bill of Material.

1. In the Bill of Material List form, click the Duplicate Files (Copy button) of the BOM which needed to copy into a new BOM.

2. Fill in all required fields. The BOM Revision number is automatically generated by the system. This number is unique to each item BOM.

3. Click Save button to complete.


Copy BOM To Create New Job Order

Case: Copy existing active Bill of Material to create a new Job Order.

1. In the Bill of Material List form, click the Item (highlighted in blue) which needed to copy the BOM to create a new job order.

2. In view BOM Details form, click Create Job from BOM button. Only active BOM has this option.

3. Fill in all required fields in Add Job Order From BOM form.

4. Click Save button to complete.


Import Data From Excel  Template

1. In the Bill of Material List form, click the Import button and select the Excel file to import.

Note: You may click here to download the Excel templates to import data. Kindly refer to Opening Balance Migration guide for the file importation rules and constraints.

2. Click on Import button.

3. Ensure the success message is displayed at the top. User can check the status and log file from the Background Task.


Export Bill Of Material

Case: Export existing Bill of Material into Excel or CSV file.

1. In the Bill of Material List form, click the Item (highlighted in blue) which needed to export.

2. In view BOM Details form, click Export to Excel button or Export to CSV button.



Case: Print existing Bill of Material from PDF file.

1. In the Bill of Material List form, click the Item (highlighted in blue) which needed to print.

2. In view BOM Details form, click Print button.

3. PDF for the BOM is generated. User can print out from the PDF.